Infection fighting bioresorbable polymer device for medical implants

ABSTRACT

A polymer device configured to be implanted into a subcutaneous pocket to prevent infection, the pocket formed to contain an implantable medical device housing. The polymer device includes a structure made of a bioresorbable polymer, and an antimicrobial agent configured to elute from the structure. The polymer device is configured to cover less than about 20% of the surface area of the implantable medical device housing when implanted into the subcutaneous pocket.

CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority to Provisional Application No.62/181,570, filed Jun. 18, 2015, which is herein incorporated byreference in its entirety.

TECHNICAL FIELD

The present invention relates to preventing infections associated withimplantable medical devices. More specifically, the invention relates todevices and methods for delivering antimicrobial agents to asubcutaneous pocket to prevent infections.

BACKGROUND

Implantable medical devices may include a housing and a lead or catheterfor delivering therapy to a treatment site within a patient's body. Forexample, a pacemaker may include a housing, or pulse generator,containing electronics and a battery; and an electrical lead extendingfrom the pulse generator to a treatment site—the heart. In anotherexample, a drug delivery system may include a housing, or drug deliverypump, containing the pump, a battery, and a supply of the drug; and acatheter extending from the drug delivery pump to the treatment siterequiring the drug. In some cases, the housing may be installed in asubcutaneous pocket within a patient's body.

Implanting a medical device in a subcutaneous pocket within a patientinherently exposes the patient to a risk of a nosocomial (e.g.,hospital-acquired) infection. For example, the average nosocomialinfection rate associated with the implantation of pacemakers andimplantable cardioverter defibrillators is approximately 3%. In somecases of infection, the implantable medical device, including a devicehousing and any associated electrical leads or catheters, must becompletely removed. Following removal, the infection must be cured andthe patient must heal enough to tolerate implantation of a replacementmedical device. The costs of such infections are significant, not onlyintrinsically, but also in terms of the physical and emotional stresssuffered by the patient.

What is needed is a way to prevent infections which may result fromimplanting a medical device in a subcutaneous pocket without interferingin the operation of the medical device.

SUMMARY

Example 1 is a polymer device configured to be implanted into asubcutaneous pocket to prevent infection, the pocket formed to containan implantable medical device housing. The polymer device includes astructure made of a bioresorbable polymer; and an antimicrobial agentconfigured to elute from the structure. The polymer device is configuredto cover less than about 20% of the surface area of the implantablemedical device housing when implanted into the subcutaneous pocket.

In Example 2, the polymer device of Example 1, wherein the structure hasan elongated shape and is configured to fit around a substantial portionof a perimeter of the subcutaneous pocket.

In Example 3, the polymer device of Example 1, wherein the structure hasa tubular shape and is configured to fit around at least one of anelectrical lead and a catheter, the lead or catheter extending from theimplantable medical device housing to a treatment site.

In Example 4, the polymer device of Example 3, wherein the tubular shapeis formed by wrapping a ribbon of the bioresorbable polymer around theat least one of an electrical lead and a catheter.

In Example 5, the polymer device of any of Examples 1-4, wherein theantimicrobial agent is disposed within the bioresorbable polymer.

In Example 6, the polymer device of any of Examples 1-5, wherein thestructure includes a plurality of polymer fibers formed of thebioresorbable polymer.

In Example 7, the polymer device of Example 7, wherein the antimicrobialagent is disposed within spaces formed by the polymer fibers.

Example 8 is method of producing a polymer device according to any ofExamples 1-7. The method includes electrospinning a first bioresorbablepolymer as polymer fibers onto a cylindrical surface to form a tubularshape, removing the polymer fibers from the cylindrical surface, anddepositing an antimicrobial agent within spaces between at least some ofthe polymer fibers.

In Example 9, the method of Example 8, further comprisingelectro-spinning the antimicrobial agent onto the cylindrical surfacewhile electrospinning the first bioresorbable polymer.

In Example 10, the method of Example 9, wherein the antimicrobial agentis coaxially electro-spun along with the first bioresorbable polymer.

In Example 11, the method of Example 8, further comprising spraying theantimicrobial agent onto the cylindrical surface along with the polymerfibers.

In Example 12, the method of any of Examples 8-11, wherein depositingthe antimicrobial agent includes at least one of plasma enhancedchemical vapor depositing, low-pressure chemical vapor depositing, andatmospheric vapor depositing of the antimicrobial agent.

In Example 13, the method of any of Examples 8-12, wherein depositingthe antimicrobial agent includes dipping the polymer fibers into aliquid including the antimicrobial agent, wherein the liquid is at leastone of a solution, an emulsion, and a suspension.

In Example 14, the method of Example 13, further including coating thepolymer fibers with a second bioresorbable polymer after depositing theantimicrobial agent within the spaces between the polymer fibers.

Example 15 is a method of preventing infection resulting from implantinga medical device. The method includes installing a polymer device atleast substantially within a subcutaneous pocket formed to contain ahousing of the medical device, and installing the medical device housingin the subcutaneous pocket. The polymer device includes a bioresorbablepolymer structure and an antimicrobial agent configured to elute fromthe polymer structure. The polymer device covers less than about 20% ofthe surface area of the medical device housing.

In Example 16, the method of Example 15, wherein the antimicrobial agentelutes from the polymer structure as the polymer structure isbioresorbed.

In Example 17, the method of any of Examples 15-16, wherein the polymerdevice has a tubular shape and installing the polymer device includespassing at least one electrical lead or at least one catheter throughthe polymer device, and connecting the at least one electrical lead orthe at least one catheter to the housing of the medical device such thatthe lead or catheter extends from the implantable medical device housingto a treatment site.

In Example 18, the method of Example 16, wherein installing the polymerdevice further includes adjusting a position of the polymer device alongthe at least one electrical lead or at least one catheter such that anend of the polymer device is adjacent to or within a blood vesselthrough which the lead or catheter passes.

In Example 19, the method of any of Examples 15-16, wherein the polymerdevice is formed as a polymer tape, and installing the polymer deviceincludes wrapping at least one electrical lead or at least one catheterwith the polymer tape to form a tubular shape around the at least oneelectrical lead or at least one catheter, and connecting the at leastone electrical lead or the at least one catheter to the housing of themedical device so that the lead or catheter extends from the implantablemedical device housing to a treatment site.

In Example 20, the method of Example 19, wherein the polymer device isinstalled such that an end of the polymer device is adjacent to orwithin a blood vessel through which the lead or catheter passes.

In Example 21, the method of Example 15, wherein installing the polymerdevice includes fitting the polymer device around a substantial portionof a perimeter of the subcutaneous pocket.

Example 22 is an implantable medical device including a housingcontaining operational circuitry for providing electro stimulationtherapy, at least one elongate lead connected to the housing andextending from housing to a treatment site, and a polymer deviceaccording to any of Examples 1-7.

Example 23 is an implantable medical device including a housingcontaining operational circuitry for providing electro stimulationtherapy, at least one elongate lead connected to the housing andextending from housing to a treatment site, and a polymer device. Thepolymer device has a tubular shape and is configured to fit around aportion of the at least one elongate lead. The polymer device includes abioresorbable polymer structure and an antimicrobial agent configured toelute from the structure.

In Example 24, the implantable medical device of Example 23, wherein thetubular shape is formed by wrapping a ribbon of the bioresorbablepolymer around the at least one elongate lead.

In Example 25, the implantable medical device of Example 23, wherein thestructure includes a plurality of polymer fibers formed of thebioresorbable polymer.

In Example 26, the implantable medical device of Example 25, wherein theantimicrobial agent is disposed within spaces between the polymerfibers.

In Example 27, the implantable medical device of any of Examples 23-26,wherein the antimicrobial agent is disposed within the bioresorbablepolymer.

In Example 28, the implantable medical device of any of Examples 23-27,wherein the implantable medical device further includes a plurality ofelongate leads connected to the housing, and the polymer device isconfigured to fit around a portion of the plurality of elongate leads.

While multiple embodiments are disclosed, still other embodiments of thepresent invention will become apparent to those skilled in the art fromthe following detailed description, which shows and describesillustrative embodiments of the invention. Accordingly, the drawings anddetailed description are to be regarded as illustrative in nature andnot restrictive.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic view of an implantable medical devicesubcutaneously implanted within a patient in accordance with embodimentsof the present invention.

FIG. 2 is a schematic view of the implantable medical device of FIG. 1including a polymer device in accordance with embodiments of the presentinvention.

FIG. 3 is a schematic view of another implantable medical deviceincluding a polymer device in accordance with embodiments of the presentinvention.

FIG. 4 is an enlarged schematic view of a portion of the implantablemedical device including a polymer device of FIG. 1 subcutaneouslyimplanted within a patient.

FIG. 5 is an enlarged schematic view of a portion of an implantablemedical device and a polymer device subcutaneously implanted within apatient in accordance with embodiments of the present invention.

FIG. 6 is an enlarged schematic view of a portion of an implantablemedical device and a polymer device subcutaneously implanted within apatient in accordance with embodiments of the present invention.

FIGS. 7-9 are photographs of a bioresorbable polymer structure formed byelectro-spinning with various solvent mixtures.

While the invention is amenable to various modifications and alternativeforms, specific embodiments have been shown by way of example in thedrawings and are described in detail below. The intention, however, isnot to limit the invention to the particular embodiments described. Onthe contrary, the invention is intended to cover all modifications,equivalents, and alternatives falling within the scope of the inventionas defined by the appended claims.

DETAILED DESCRIPTION

FIG. 1 provides an illustrative but non-limiting example of a medicalapplication using an implantable medical device and a polymer deviceimplanted into a subcutaneous pocket to prevent infection. Theapplication and location are illustrative only, as implantable medicaldevices incorporating embodiments of the present invention may be usedin a variety of anatomical locations and for a variety of additionalpurposes.

FIG. 1 is a schematic view of an implantable medical device inaccordance with embodiments of the present invention. FIG. 1 illustratesan exemplary implantable medical device (IMD) 10 in the form of acardiac rhythm management system. As shown in FIG. 1, the IMD 10 mayinclude housing 12 and a plurality of leads 14, 16 connecting thehousing 12 with treatment sites within a patient's heart 18. The housing12 may be, for example, a pacemaker or pulse generator, and may includeelectronic circuitry (not shown) and a battery (not shown). The leads14, 16 may include conductors and electrodes (not shown) as necessary toconvey electrical pulses and signals between the housing 12 and theheart 18. As shown in FIG. 1, the heart 18 includes a right ventricle 20and a right atrium 22. A major series of veins supplying blood to theheart 18 includes a left auxiliary vein 24, which flows into a leftsubclavian vein 26, which flows into a left brachiocephalic vein 28. Theleft brachiocephalic vein 28 flows into a superior vena cava 30, whichsupplies blood to the right atrium 22.

As further shown in FIG. 1, the plurality of leads 14, 16 may enter thevascular system through a vascular entry site 32. In some embodiments,the vascular entry site 32 may be formed in a wall of the left auxiliaryvein 24. In other embodiments, the vascular entry site 32 may be formedin a wall of the left subclavian vein 26. The plurality of leads 14, 16may extend from the left auxiliary vein 24, through the left subclavianvein 26, the left brachiocephalic vein 28, and the superior vena cava 30to the heart 18. Within the heart 18, the lead 14 may be implanted inthe right ventricle 20 and the lead 16 may be implanted in the rightatrium 22. Thus, the right ventricle 20 and the right atrium 22 aretreatment sites within the heart 18 that receive therapy from IMD 10 inthe form of electrical pulses conveyed from the housing 12 by way of theleads 14, 16. In some embodiments, the housing 12 may require electricalgrounding to tissue surrounding the subcutaneous pocket 34 tosuccessfully provide therapy.

The housing 12 may be implanted in a subcutaneous pocket 34 in apatient's chest, as shown in FIG. 1 for example. A portion of the leads14, 16 extending from the housing 12 to the vascular entry site 32 mayalso be located within the subcutaneous pocket 34. Any excess length ofthe leads 14, 16 may be coiled about the housing 12 within thesubcutaneous pocket 34.

As shown in FIG. 1, IMD 10 may also include a polymer device 36implanted within the subcutaneous pocket 34 to prevent infectionresulting from implanting the IMD 10, as described below. The polymerdevice 36 may include a structure made of a bioresorbable polymer and anantimicrobial agent. In some embodiments, the bioresorbable polymer mayinclude poly(lactic-co-glycolic) acid, polycaprolactone (PCL),poly-L-lactide (PLLA), or poly(lactide-co-glycolide)-block-poly(ethyleneglycol) (PLGA-b-PEG), or any combination of the aforementioned polymers.In some embodiments, the polymer device 36 may be completelybioresorbable. As used herein, a bioresorbable polymer is a polymer thatmay be broken down by biological systems to such an extent that it maybe completely eliminated from the body. This is in contrast to abioabsorbable polymer which is a polymer that may be broken down bybiological systems, but not necessarily to the extent that it may becompletely eliminated from the body.

The antimicrobial agent may be configured to elute from the structure ofthe polymer device 36. In some embodiments, the antimicrobial agent maybe disposed within the bioresorbable polymer. That is, the antimicrobialagent may be integrated into the bioresorbable polymer itself such thatas the bioresorbable polymer is broken down, the antimicrobial agent maybe released. For example, if the antimicrobial agent is a silver saltmixed into the bioresorbable polymer prior to forming the polymer device36, silver ions may be released as the bioresorbable polymer is brokendown. In some embodiments, the antimicrobial agent may include a silversalt, such as silver nitrate, or silver chloride. In other embodiments,the antimicrobial agent may include silver nanoparticles. In still otherembodiments, the antimicrobial agent may include salts or nanoparticlesof other metals having antimicrobial properties, such as gold or copper.In such embodiments, the antimicrobial agent may elute from thebioresorbable polymer device 36 as the bioresorbable polymer isbioresorbed.

In other embodiments, the structure of the polymer device 36 may includea plurality of fibers formed of the bioresorbable polymer. Theantimicrobial agent may be disposed within spaces formed by theplurality of fibers. In such embodiments, the antimicrobial agent may besupplied as solids within the spaces, solutions within the spaces,emulsions within the spaces, or suspensions within the spaces. Theantimicrobial agent may include any antibiotic or combination ofantibiotics known in the art, for example, vancomycin, minocycline,gentamycin, or rifampin, or any of the antimicrobial agents describedabove. In some embodiments, the antimicrobial agent may elute from thespaces between the fibers substantially completely before thebioresorbable polymer device 36 is substantially bioresorbed. Forexample, the antimicrobial agent may elute substantially completely in afew days, whereas the bioresorbable polymer device 36 may not besubstantially bioresorbed for several weeks. In other embodiments, theantimicrobial agent may elute from the spaces of the bioresorbablepolymer device 36 in rough proportion to the bioresorbtion of thebioresorbable polymer device 36. For example, the antimicrobial agentmay elute substantially completely in a few days, and the bioresorbablepolymer device 36 may also be substantially bioresorbed in a few days.

Although FIG. 1 illustrates the exemplary IMD 10 in the form of asubcutaneously-implanted pacemaker housing and lead system, the variousembodiments can be implemented in any implantable medical deviceimplanted in a subcutaneous pocket for sensing intrinsic physiologicalelectrical activity, delivering a therapeutic stimulus to patienttissue, or providing other therapy to specific treatment sites. Forexample, embodiments may be employed with a subcutaneously-implantedimplantable cardioverter-defibrillator (ICD) housing and lead system.Such a system may include a housing implanted in a subcutaneous pocketin a patient's chest, and a lead traversing a subcutaneous path from thesubcutaneous pocket to the anterior precordial region. Embodiments maybe employed within the subcutaneous pocket containing the ICD housingand along the subcutaneous path traversed by the lead. Other suchimplantable medical devices include, without limitation,cardioverter-defibrillator or cardiac resynchronization therapy devices,leadless pacing devices, endocardial leads, epicardial leads,neurostimulation systems such as spinal cord stimulation or deep brainstimulation device housings and associated leads, and implantable drugpumps, to name a few.

FIG. 2 is a schematic view of the IMD 10 of FIG. 1 including the polymerdevice 36 in accordance with embodiments of the present invention. Asshown in FIG. 2, the IMD 10 may further include a header 38 connected tothe housing 12. The header 38 may include a plurality of terminal pinreceiving ports 40 a, 40 b, that are electrically connected to theelectronic circuitry (not shown) within the housing 12. The leads 14, 16may include a plurality of terminal pins 42 a, 42 b. The terminal pins42 a, 42 b may be inserted into the terminal pin receiving ports 40 a,40 b to connect the leads 14, 16 to the housing 12. As shown in FIG. 2,the polymer device 36 may have a tubular shape that fits around theleads 14, 16 as they pass through the polymer device 36. In someembodiments, the polymer structure may be elastic and formed such thatthe polymer device 36 fits tightly around the leads 14, 16 so that thepolymer device 36 is not likely to move along the leads 14, 16 withoutan effort by the surgeon to do so. In some embodiments, the surgeon maymove the polymer device 36 along the leads 14, 16 to position thepolymer device 36 as desired for a particular patient. The ability ofthe surgeon to achieve a position the polymer device 36 as desired for aparticular patient may lead to a more successful outcome in terms ofinfection prevention and patient comfort. In some embodiments, thepolymer device 36 may be flexible to further facilitate the ability ofthe surgeon to achieve the position the polymer device 36 as desired fora particular patient.

In some embodiments, the polymer device 36 may be formed by extrudingthe bioresorbable polymer structure and the antimicrobial agent togetherto form an elongated shape having a hollow opening extending axially thelength of the polymer device 36. In some embodiments, the polymer device36 may have a tubular shape. In other embodiments, the polymer device 36may be formed by molding the bioresorbable polymer structure and theantimicrobial agent together to form an elongated shape having a hollowopening extending axially the length of the polymer device 36. In otherembodiments, the bioresorbable polymer structure may be extruded ormolded first, and then the antimicrobial agent may be deposited on thesurface in liquid form by dipping, coating, or spraying. In someembodiments, the antimicrobial agent may be deposited by vapordeposition techniques known in the art (e.g. atomic layer deposition,plasma enhanced chemical vapor deposition, etc.). In some embodiments,the antimicrobial agents deposited on the surface of the bioresorbablepolymer structure may be further coated with one or more additionalbioresorbable polymers, such as poly(ethylene glycol) (PEG), toencapsulate the antimicrobial agent to slow the elution rate of theantimicrobial agent. In some embodiments, the additional bioresorbablepolymer may be the same type of polymer making up the bioresorbablepolymer structure. In other embodiments, the additional polymer may be adifferent type of polymer that than making up the bioresorbable polymerstructure.

In some embodiments, the polymer device 36 may be formed byelectro-spinning or electro-spraying the bioresorbable polymer aspolymer fibers onto a cylindrical surface, such as an extrusion mandrel,to form a tubular shape, and then removing the polymer device 36 fromthe extrusion mandrel. The antimicrobial agent may be disposed withinspaces formed by the electro-spun or electro-sprayed fibers bydepositing solids, solutions, emulsions, or suspensions including theantimicrobial agent within the spaces. For example, solids may bedeposited by plasma enhanced chemical vapor deposition, low pressurechemical vapor deposition, or atmospheric vapor deposition. In someembodiments, solutions, emulsions, and suspensions including theantimicrobial agent may be deposited by dipping, soaking, spraying, orspin coating. In some embodiments, the antimicrobial agent may besprayed during the electro-spinning or electro-spraying process toentrap the antimicrobial agent.

In still other embodiments, the polymer device 36 may be formed byelectro-spinning or electro-spraying the bioresorbable polymer aspolymer fibers and the antimicrobial agent together onto a cylindricalsurface, such as an extrusion mandrel, to form a tubular shape, and thenremoving the polymer device 36 from the extrusion mandrel. In someembodiments, the antimicrobial agent may be coaxially electro-spun orelectro-sprayed along with the bioresorbable polymer. The antimicrobialagent may also be disposed within spaces formed by the electro-spun orelectro-sprayed fibers by depositing solids, solutions, emulsions, orsuspensions including the antimicrobial agent within the spaces. Theelution rates of any antimicrobial agent disposed within the spaces maybe controlled by controlling the spacing between the fibers, withgreater spacing producing greater elution rates. The spacing betweenfibers may be controlled by adjusting process parameters of theelectro-spinning or electro-spraying deposition process, such as solventcomposition.

In the embodiment described above in reference to FIG. 2, a singlepolymer device 36 is described as wrapping around both leads 14, 16.However, it is understood that embodiments may include those in whichthe polymer device 36 wraps around only one of the leads 14, 16. Inaddition, embodiments may include a plurality of the polymer devices 36in which each of the polymer devices 36 wraps around at least one of theleads 14, 16.

FIG. 3 is a schematic view of another implantable medical deviceincluding a polymer device in accordance with embodiments of the presentinvention. FIG. 3 shows the IMD 110. The IMD 110 may be identical to theIMD 10 as describe above except that the IMD 110 includes a polymerdevice 136, instead of the polymer device 36. The polymer device 136 maybe similar to the polymer device 36 described above, except that thepolymer device 136 may be initially formed in a shape that is thin,long, and relatively narrow, such as the shape of a ribbon or a tape,and then wrapped around the leads 14, 16 to form the tubular shape thatfits around the leads 14, 16 as they pass through the polymer device136. In some embodiments, the polymer structure may be elastic andformed such that the polymer device 136 may be wrapped around the leads14, 16 such that the polymer device 136 fits tightly around the leads14, 16. With such a tight fit, the polymer device 136 is not likely tomove along the leads 14, 16 without an effort by the surgeon to do so.

In some embodiments, the polymer device 136 may be formed by continuous,reel-to-reel electro-spinning or extrusion. In some embodiments, thepolymer device 136 may be formed by batch processing on larger diameterdrums and then cut to length. In some embodiments, the polymer device136 may be supplied in rolls of between 12 and 18 inches in length.

FIG. 4 is an enlarged schematic view of a portion of the IMD 10including the polymer device 36 subcutaneously implanted within apatient as shown in FIG. 1. FIG. 4 shows the polymer device 36 fittedaround the electrical leads 14, 16 within the subcutaneous pocket 34.The electrical leads 14, 16 enter the left auxiliary vein 24 through thevascular entry site 32. As shown in FIG. 4, the polymer device 36 doesnot cover any of a surface area of the housing 12. In other embodiments,the polymer device 36 may cover some of the surface area of the housing12, for example, if the polymer device 36 is positioned adjacent to thehousing 12 as the leads 14, 16 coil around the housing 12. However, inno embodiment does the polymer device 36 cover 20% or more of thesurface area of the housing 12, as described below.

In operation, once the polymer device 36 is disposed within thesubcutaneous pocket 34, the antimicrobial agent within may elute fromthe structure to prevent infection within the subcutaneous pocket 34. Insome embodiments, the antimicrobial agent may elute relativelyindependently of the bioresorbtion of the structure of the polymerdevice 36. That is, the antimicrobial agent may elute completely out ofthe polymer device 36 before a significant portion of the structure ofthe polymer device is bioresorbed. In other embodiments, theantimicrobial agent may elute along with the bioresorbtion of thestructure of the polymer device 36. In other embodiments, the elution ofthe antimicrobial agent may be a combination of elution independently ofthe bioresorbtion of the structure and elution along with thebioresorbtion of the structure.

The bioresorbtion of the structure of the polymer device 36 may resultin nothing of the polymer device 36 being left behind after healing ofthe subcutaneous pocket 34 is complete. The polymer device 36 may notcreate any long-term discomfort or complications for the patient becauseit is completely bioresorbed, and thus eliminated from the patient'sbody.

As noted above, in some embodiments, the IMD 10 may require electricalgrounding between the housing 12 and tissue surrounding the subcutaneouspocket 34 to successfully provide therapy. Any material or devicecovering a significant portion of the surface area of housing 12 mayinterfere with the electrical grounding of the IMD 10. This interferencemay be particularly troublesome should it change or drift in magnitudeas the material or device covering the surface area of housing 12changes, for example, by being bioresorbed. However, the bioresorbtionof the polymer device 36 may not create a troublesome change in theoperation of the IMD 10 and its ability to provide therapy because itcovers less than 20% of the surface area of the housing 12.

As described herein, the surface area of the housing 12 covered by thepolymer device 36 is as implanted, at the time of implantation. Thepercentage area of the IMD 10 covered by the polymer device 36 may bedetermined by finding the area of housing 12 substantially in physicalcontact with the polymer device 36. The total area of the housing 12 isthe total external surface area of the housing 12. The total area of thehousing 12 may not include items connected to the housing 12, such asthe header 38. The percentage area of the IMD 10 covered by the polymerdevice 36 may be the area of housing 12 substantially in physicalcontact with the polymer device 36, divided by the total area of thehousing 12, with the resulting ratio expressed in percent.

In some embodiments, the polymer device 36 may cover less than 15%, lessthan 10%, less than 5%, or less than 1% of the surface area of thehousing 12. In some embodiments, the polymer device 36 may not cover anyof the surface area of the housing 12. By covering less than 20% of thesurface area of the housing 12, the bioresorbtion of the polymer device36 may not produce a change in the electrical grounding of the IMD 10that is significant enough to interfere with the therapy provided by theIMD 10.

FIG. 5 is an enlarged schematic view of a portion of the IMD 10 inaccordance with embodiments of the present invention, including thepolymer device 36 fitted around the electrical leads 14, 16 within thesubcutaneous pocket 34. The embodiment of FIG. 5 is identical to theembodiment of FIG. 4, except that a position of the polymer device 36 isadjusted along the electrical leads 14, 16 such that an end of thepolymer device 36 is adjacent to or, as shown in FIG. 5, within the leftauxiliary vein 24. In some embodiments, the polymer device 36 is atleast substantially within the subcutaneous pocket 34. In someembodiments, “substantially” means that at least about 80% of thepolymer device is within the subcutaneous pocket 34. In otherembodiments, “substantially” means that at least about 85%, 90%, 95%, or99% of the polymer device 36 is within the subcutaneous pocket 34. Insome embodiments, all of the polymer device 36 is completely within thesubcutaneous pocket 34, and the end of the polymer device 36 is inphysical contact with the left auxiliary vein 24 adjacent to thevascular entry site 32.

In operation, once the end of the polymer device 36 is adjacent to orwithin the left auxiliary vein 24, the antimicrobial agent within mayelute from the structure to prevent any source of infection which mightinitially be found within the subcutaneous pocket 34 from entering thevascular system through the vascular entry site 32. Because the polymerdevice 36 is also substantially disposed within the subcutaneous pocket34, the antimicrobial agent within may elute from the structure toprevent infection within the subcutaneous pocket 34.

FIG. 6 is an enlarged schematic view of a portion of an implantablemedical device and a polymer device subcutaneously implanted within apatient in accordance with embodiments of the present invention. FIG. 6shows an IMD 210 implanted within a patient, as described above for IMD10 in reference to FIG. 1. The IMD 210 is identical to IMD 10, exceptthat it does not include the polymer device 36. The embodiment of FIG. 6includes a polymer device 236. The polymer device 236 may be made of thesame materials as the polymer device 36 described above, including astructure made of a bioresorbable polymer and an antimicrobial agentconfigured to elute from the structure. The polymer device 236 has anelongated shape. As shown in the embodiment in FIG. 6, the polymerdevice 236 may be in the form of a length of cord of woven polymerfibers. The polymer fibers may be formed by electro-spinning orelectro-spraying. In other embodiments, the polymer device 236 may be inthe form of an extruded length of polymer.

The polymer device 236 is configured to be implanted within thesubcutaneous pocket 34 and is further configured to fit around asubstantial portion of a perimeter of the subcutaneous pocket 34. Asshown in FIG. 6, the polymer device 236 may fit around almost theentirety of the perimeter of the subcutaneous pocket 34. In someembodiments, a substantial portion may mean at least 50% of the lengthof the perimeter of the subcutaneous pocket 34. In other embodiments, asubstantial portion may mean at least 60%, at least 70%, at least 80%,at least 90%, at least 95%, or 100% of the length of the perimeter ofthe subcutaneous pocket 34. In some embodiments, the polymer device 236may be longer than the perimeter of the subcutaneous pocket 34 such thatthe polymer device 236 fits around 100% of the length of the perimeterof the subcutaneous pocket 34 and ends of the polymer device 236 overlapeach other. In some embodiments, a surgeon may cut the polymer device236 to a specific length to fit around the perimeter of the subcutaneouspocket 34 as desired. The ability of the surgeon to create a customlength of the polymer device 236 for a particular patient may lead to amore successful outcome in terms of infection prevention and patientcomfort.

In operation, once the polymer device 236 is fitted around thesubstantial portion of the perimeter of the subcutaneous pocket 34, theantimicrobial agent within may elute from the structure to preventinfection within the subcutaneous pocket 34. As with the polymer device36 described above, the bioresorbtion of the structure of the polymerdevice 236 may result in nothing of the polymer device 236 being leftbehind after healing of the subcutaneous pocket 34 is complete. That is,the polymer device 236 may be completely bioresorbable. The polymerdevice 236 may not create any long-term discomfort or complications forthe patient because it is completely bioresorbed, and thus eliminatedfrom the patient's body.

As with the polymer device 36, the polymer device 236 may cover lessthan 20% of the surface area of the housing 12. As described herein, thesurface area of the housing 12 covered by the polymer device 236 is asimplanted, at the time of implantation. In some embodiments, the polymerdevice 236 may cover less than 15%, less than 10%, less than 5%, or lessthan 1% of the surface area of the housing 12. In some embodiments, suchas the embodiment shown in FIG. 6, the polymer device 236 may not coverany of the surface area of the housing 12. By covering less than 20% ofthe surface area of the housing 12, the bioresorbtion of the polymerdevice 236 may not produce a change in the electrical grounding of theIMD 210 that is significant enough to interfere with the therapyprovided by the IMD 210.

The polymer device 236 may include a structure made of a bioresorbablepolymer and an antimicrobial agent. In some embodiments, thebioresorbable polymer may include poly(lactic-co-glycolic) acid,polycaprolactone (PCL), poly-L-lactide (PLLA), orpoly(lactide-co-glycolide)-block-poly(ethylene glycol) (PLGA-b-PEG), orany combination of the aforementioned polymers. In some embodiments, thepolymer device 236 may be completely bioresorbable.

The antimicrobial agent may be configured to elute from the structure ofthe polymer device 236. In some embodiments, the antimicrobial agent maybe disposed within the bioresorbable polymer. That is, the antimicrobialagent may be integrated into the bioresorbable polymer itself such thatas the bioresorbable polymer is broken down, the antimicrobial agent maybe released. For example, if the antimicrobial agent is a silver saltmixed into the bioresorbable polymer prior to forming the polymer device236, silver ions may be released as the bioresorbable polymer is brokendown. In some embodiments, the antimicrobial agent may include a silversalt, such as silver nitrate, or silver chloride. In other embodiments,the antimicrobial agent may include silver nanoparticles. In still otherembodiments, the antimicrobial agent may include salts or nanoparticlesof other metals having antimicrobial properties, such as gold or copper.In such embodiments, the antimicrobial agent may elute from thebioresorbable polymer device 236 as the bioresorbable polymer isbioresorbed.

In other embodiments, the structure of the polymer device 236 mayinclude a plurality of fibers formed of the bioresorbable polymer. Theantimicrobial agent may be disposed within spaces formed by theplurality of fibers. In such embodiments, the antimicrobial agent may besupplied as solids within the spaces, solutions within the spaces,emulsions within the spaces, or suspensions within the spaces. Theantimicrobial agent may include any antibiotic or combination ofantibiotics known in the art, for example, vancomycin, minocycline,gentamycin, or rifampin, or any of the antimicrobial agents describedabove. In some embodiments, the antimicrobial agent may elute from thespaces between the fibers substantially completely before thebioresorbable polymer device 236 is substantially bioresorbed. Forexample, the antimicrobial agent may elute substantially completely in afew days, whereas the bioresorbable polymer device 236 may not besubstantially bioresorbed for several weeks. In other embodiments, theantimicrobial agent may elute from the spaces of the bioresorbablepolymer device 236 in rough proportion to the bioresorbtion of thebioresorbable polymer device 236. For example, the antimicrobial agentmay elute substantially completely in a few days, and the bioresorbablepolymer device 236 may also be substantially bioresorbed in a few days.

In some embodiments, the polymer device 236 may be formed by extrudingthe bioresorbable polymer structure and the antimicrobial agent togetherto form an elongated shape. In other embodiments, the polymer device 236may be formed by molding the bioresorbable polymer structure and theantimicrobial agent together to form an elongated shape. In otherembodiments, the bioresorbable polymer structure may be extruded ormolded first, and then the antimicrobial agent may be deposited on thesurface in liquid form by dipping, coating, spraying. In someembodiments, the antimicrobial agent may be deposited by vapordeposition techniques known in the art (e.g. atomic layer deposition,plasma enhanced chemical vapor deposition, etc.). In some embodiments,the antimicrobial agents deposited on the surface of the bioresorbablepolymer structure may be further coated with one or more additionalbioresorbable polymers, such as poly(ethylene glycol) (PEG), toencapsulate the antimicrobial agent and enhance the elution properties.In some embodiments, the additional bioresorbable polymer may be thesame type of polymer making up the bioresorbable polymer structure. Inother embodiments, the additional polymer may be a different type ofpolymer that than making up the bioresorbable polymer structure.

In some embodiments, the polymer device 236 may be formed byelectro-spinning or electro-spraying the bioresorbable polymer aspolymer fibers, and then weaving the polymer fibers into a structure forthe polymer device 236. The antimicrobial agent may be disposed withinspaces formed by the electro-spun or electro-sprayed fibers bydepositing solids, solutions, emulsions, or suspensions including theantimicrobial agent within the spaces. For example, solids may bedeposited by plasma chemical vapor deposition, low pressure chemicalvapor deposition, or atmospheric vapor deposition. Solutions, emulsions,and suspensions may be deposited by dipping soaking, spraying, or spincoating. In some embodiments, the antimicrobial agent may be sprayedduring the electro-spinning or electro-spraying process to entrap theantimicrobial agent.

In still other embodiments, the polymer device 236 may be formed byelectro-spinning or electro-spraying the bioresorbable polymer aspolymer fibers and the antimicrobial agent together, and then weavingthe polymer fibers into a structure for the polymer device 236. In someembodiments, the antimicrobial agent may be coaxially electro-spun orelectro-sprayed along with the bioresorbable polymer. The antimicrobialagent may also be disposed within spaces formed by the electro-spun orelectro-sprayed fibers by depositing solids, solutions, emulsions, orsuspensions including the antimicrobial agent within the spaces. Theelution rates of any antimicrobial agent disposed within the spaces maybe controlled by controlling the spacing between the fibers, withgreater spacing producing greater elution rates. The spacing betweenfibers may be controlled by adjusting process parameters of theelectro-spinning or electro-spraying deposition process, such as solventcomposition.

The embodiments above are described in the context of an exemplaryimplantable medical device in the form of a cardiac rhythm managementsystem having a pulse generator and a pair of electrical leads. However,it is understood that embodiments may encompass other implantablemedical devices, such as a drug delivery system having a drug pump and acatheter.

Various modifications and additions can be made to the exemplaryembodiments discussed without departing from the scope of the presentinvention. For example, while the embodiments described above refer toparticular features, the scope of this invention also includesembodiments having different combinations of features and embodimentsthat do not include all of the described features. Accordingly, thescope of the present invention is intended to embrace all suchalternatives, modifications, and variations as fall within the scope ofthe claims, together with all equivalents thereof.

EXAMPLES

The following Examples are illustrative and not intended to be limiting.

Bioresorbable Polymer Structure Preparation

A plurality of bioresorbable polymer structures were prepared byelectro-spinning poly(lactic-co-glycolic) acid (PLGA) dissolved in asolvent mixture of varying proportions of tetrohydrofuran (THF) anddimethyl formamide (DMF) onto a target surface. Varying the ratio of THFto DMF produced varying fiber sizes and varying spaces between thefibers. By controlling the spaces between the fibers, the elution ratesof any antimicrobial agent subsequently incorporated into the spaces maybe controlled.

Each sample was electro-spun with a 50% polymer to solvent mixture ratioon a mass/volume basis (e.g., 5 grams polymer dissolved in 10 ml solventmixture is 50% mass/volume). The samples were spun in air having between22-23% relative humidity at a temperature of 23° C. The dissolvedpolymer was electro-spun at a flow rate of about 0.3 ml/hour through a22 gauge electro-spinning nozzle. The distance between theelectro-spinning nozzle and the target surface was about 15 cm.

FIG. 7 is a photograph of a bioresorbable polymer structure formed byelectro-spinning as described above, with a solvent mixture of 2 partsTHF to 1 part DMF. The structure is magnified by about 1000 times.

FIG. 8 is a photograph of a bioresorbable polymer structure formed byelectro-spinning as described above, with a solvent mixture of 1 partTHF to 1 part DMF. The structure is magnified by about 1000 times. Thestructure shown in FIG. 8 has smaller average fiber diameter and asmaller average space between fibers compared to the structure shown inFIG. 7.

FIG. 9 is a photograph of a bioresorbable polymer structure formed byelectro-spinning as described above, with a solvent mixture of 1 partTHF to 2 parts DMF. The structure is magnified by about 1000 times. Thestructure shown in FIG. 9 has smaller average fiber diameter and asmaller average space between fibers compared to the structure shown inFIG. 8.

Thus, the average space between fibers may be controlled by varying theratio of THF to DMF, with the average space between fibers decreasing asthe ratio of THF to DMF decreases. In this way, elution rates of anantibiotic agent disposed within the spaces between fibers may also becontrolled.

We claim:
 1. A polymer device configured to be implanted into asubcutaneous pocket to prevent infection, the pocket formed to containan implantable medical device housing, the polymer device comprising: astructure made of a bioresorbable polymer; and an antimicrobial agentconfigured to elute from the structure, wherein the polymer device isconfigured to cover less than about 20% of the surface area of theimplantable medical device housing when implanted into the subcutaneouspocket.
 2. The polymer device of claim 1, wherein the structure has anelongated shape and is configured to fit around a substantial portion ofa perimeter of the subcutaneous pocket.
 3. The polymer device of claim1, wherein the structure has a tubular shape and is configured to fitaround at least one of an electrical lead and a catheter, the lead orcatheter extending from the implantable medical device housing to atreatment site.
 4. The polymer device of claim 3, wherein the tubularshape is formed by wrapping a ribbon of the bioresorbable polymer aroundthe at least one of an electrical lead and a catheter.
 5. The polymerdevice of claim 1, wherein the antimicrobial agent is disposed withinthe bioresorbable polymer.
 6. The polymer device of claim 1, wherein thestructure includes a plurality of polymer fibers formed of thebioresorbable polymer.
 7. The polymer device of claim 6, wherein theantimicrobial agent is disposed within spaces formed by the polymerfibers.
 8. A method of preventing infection resulting from implanting amedical device, the method comprising: installing a polymer device atleast substantially within a subcutaneous pocket formed to contain ahousing of the medical device, the polymer device including abioresorbable polymer structure and an antimicrobial agent configured toelute from the polymer structure; and installing the medical devicehousing in the subcutaneous pocket such that the polymer device coversless than about 20% of the surface area of the medical device housing.9. The method of claim 8, wherein the antimicrobial agent elutes fromthe polymer structure as the polymer structure is bioresorbed.
 10. Themethod of claim 8, wherein the polymer device has a tubular shape andinstalling the polymer device includes: passing at least one electricallead or at least one catheter through the polymer device; and connectingthe at least one electrical lead or the at least one catheter to thehousing of the medical device such that the lead or catheter extendsfrom the implantable medical device housing to a treatment site.
 11. Themethod of claim 10, wherein installing the polymer device furtherincludes: adjusting a position of the polymer device along the at leastone electrical lead or at least one catheter such that an end of thepolymer device is adjacent to or within a blood vessel through which thelead or catheter passes.
 12. The method of claim 8, wherein the polymerdevice is formed as a polymer tape, and installing the polymer deviceincludes: wrapping at least one electrical lead or at least one catheterwith the polymer tape to form a tubular shape around the at least oneelectrical lead or at least one catheter; and connecting the at leastone electrical lead or the at least one catheter to the housing of themedical device so that the lead or catheter extends from the implantablemedical device housing to a treatment site.
 13. The method of claim 12,wherein the polymer device is installed such that an end of the polymerdevice is adjacent to or within a blood vessel through which the lead orcatheter passes.
 14. The method of claim 8, wherein installing thepolymer device includes fitting the polymer device around a substantialportion of a perimeter of the subcutaneous pocket.
 15. An implantablemedical device comprising: a housing containing operational circuitryfor providing electro stimulation therapy; at least one elongate leadconnected to the housing and extending from housing to a treatment site;and a polymer device having a tubular shape and configured to fit arounda portion of the at least one elongate lead, the polymer deviceincluding: a bioresorbable polymer structure; and an antimicrobial agentconfigured to elute from the structure.
 16. The implantable medicaldevice of claim 15, wherein the tubular shape is formed by wrapping aribbon of the bioresorbable polymer around the at least one elongatelead.
 17. The implantable medical device of claim 15, wherein thestructure includes a plurality of polymer fibers formed of thebioresorbable polymer.
 18. The implantable medical device of claim 17,wherein the antimicrobial agent is disposed within spaces between thepolymer fibers.
 19. The implantable medical device of claim 15, whereinthe antimicrobial agent is disposed within the bioresorbable polymer.20. The implantable medical device of claim 15, wherein the implantablemedical device further includes a plurality of elongate leads connectedto the housing, and the polymer device is configured to fit around aportion of the plurality of elongate leads.